BS-117水基金属钝化液

2019-05-25

一 适用范围:

主要用于碳钢及黑色金属、合金钢制品组件及材料的工序间防锈、短期防锈及封存防锈之用;尤适用于防锈期较长、要求无残留不油腻、金属表面清洁干爽的工件。

二 性能特点:

  本品以多种缓蚀剂、封闭剂,防锈添加剂配制而成的 淡蓝色透明液体。可用于氧化,电镀后处理钝化封闭,以及喷塑、涂漆前的预处理,也可用于机械加工工序间的防锈。

1)         不含亚硝酸钠等有毒有害物质;

2)         超强的防锈性能,具有防锈钝化双重效果,可代替钢铁钝化剂,起钝化作用;又可取代普通防锈油,起油膜封闭防锈作用;

3)         本品彻底杜绝了传统水基防锈的浮灰残留问题,又杜绝了传统防锈油的油腻粘灰问题;

4)         本品不含矿物油,可免除清洗工序;

5)         兑水使用,与水形成稳定透明的防锈液,工件可带水操作,使用方便;

6)         根据防锈期的长短需要,可选择使用不同的稀释比例;

7)         经本钝化剂处理的工件,可保持金属本色;

8)         后工序配套性好。短期低浓度防锈,后工序加工无需清洗;对于高浓度长期防锈,后工序加工时,用清水直接冲洗,即可轻易的除掉防锈膜

三 理化指标

项目

指 标

外观

淡蓝色透明液体

 PH

>7

 比重

>1

 气味



四 使用方法

1、按照5%--50%的比例加水,充分搅拌均匀,形成透明溶液,浸涂、喷涂、刷涂均可。本品使用浓度越高效果越好;

2、经过防锈处理后的工件一定要自然晾干、风干或低温烘干,方可进入下道工序或包装存放。

3、典型工艺推荐:

工件——除油除锈——水洗——防锈剂处理——干燥

五 注意事项

1、使用时应保证原液与水调配搅拌均匀,以增加本品性能;

2、工件在防锈干燥后,存放期间尽可能不要与水直接接触;建议最好置于阴凉干燥处密封存放;

3、禁止混入金属碎屑、线毛等杂物;

4、禁止食用。

六 常见问题分析

1、工作液温度可控制在30℃以下,不会影响防锈效果;

2、浸泡时间大于5秒钟,就可形成牢固持久的防锈钝化膜;

3、推荐明细配比浓度及施工方法

  ①5%工作液     通常防锈期十天左右      常温干燥环境(相对湿度小于50%)

  ②50%——20%    通常防锈期半年左右     水分干燥后,塑料袋密封、干燥处保存

4、工作液维护

1)用新鲜水质配制工作液;

2)工作液消耗后,应及时补加规定浓度的工作液;

3) 当工作液出现异味或有絮状物出现时,表示工作液失效需更换工作液;

4) 由于外界杂质或异物的混入,将会导致防锈液的污染,当影响工件的外观或防锈性能下降时或工作液PH值突然发生急剧变化时,表工作液失效或报废,需更换工作液;

5) 本品气味柔和,通常状况下,不易发生皮肤过敏现象,由于本品有一定的清洗清洁作用,建议操作时佩戴橡胶手套等防护用品;

6) 工件防锈后,必须干燥残留的水分,可自然风干、晾干,也可烘干,烘干温度不宜超过60度;

7) 本品防锈后,不宜用手触摸或接触污染物,防止防锈性能下降!

 

BS - 117 water-based metallic passivation solution

 

Applicable scope:

Mainly used for carbon steel and black metal, alloy steel products components and materials processes between rust and short-term rust and sealed by anti-rust, Especially suitable for anti-rust period is longer, requirement is no residual non-greasy, metal surfaces clean, dry workpiece.

 Characteristics:

This product with a variety of corrosion inhibitor, blocker, and anti-rust additives made from the pale blue transparent liquid. Can be used for oxidation, electroplating post-processing passivation closed, and plastic spraying, painted before the pretreatment, also can used for machining processes between antirust.

1) Excluding toxic or harmful substances, such as sodium nitrite,

2) super rust resistance, has the antirust passivation double effect, can replace steel passivation agent containing passivation role; up, Also can replace common oily-type rust, oil since membrane closed role;

3) This article thoroughly eliminates the traditional water-based antirust float ash residues, and eliminates the traditional oily-type oily sticky ash problem;

4) This product does not contain mineral oil, from the cleaning process,

5) Against the water use, with water to form stable transparent corrosion resistant fluids, workpiece can bring water operation, easy to use;

6) According to the length of the antirust period needs, can choose use different dilution ratio;

7) Approved by the passivating agent containing processing workpiece, can keep the metal is ecru,

8) After process good compatibility. Short-term low concentration and antirust, after process without cleaning; For high concentrations of long-term rustproof, after process, rinse with water directly, can easily remove rust membrane

Physiochemical index

Project

standard

Look

pale blue transparent liquid

PH

> 7

Proportion

> 1

Smell



Four use methods

1, according to the proportion of 5% - 50%, fully mixing, add water to form a transparent solution, soaking and coating, painting, painted with both hands. This product USES concentration; the higher the better

2, after antirust processing of workpiece must natural dry, dry or low temperature drying entering next working procedure or packaging are stored.

3, typical process recommended:

Workpiece -- -- - washed oil removal derusting rust processing - dry

Five precautions

1, when using, should guarantee prefiltration and water deployment mix, in order to increase the character can;

2, workpiece in rust after drying, deposit as much as possible during don't direct contact with water, the proposal had better in a cool and dry place seal storage;

3, prohibit intermingled with metal deposits, line MAO waits sundry,

4 prohibit edible.

Six common problem analyses

1, liquid temperature can be controlled in 30 ℃ below, and will not affect antirust effect;

2, soaking time is more than 5 seconds, can only form lasting antirust passivation membrane,

3 recommend subsidiary ratio concentration and the construction methods

(1) The 5% of working liquid usually antirust period at ten days or so dry environment (relative humidity is less than 50%)

(2) 50% - 20% usually antirust period about half a year after drying, plastic seal moisture and dry place preservation

4, working liquid maintenance

1) With fresh water preparation working liquid,

2) Working liquid decremented, it shall promptly add provisions concentration of working liquid,

3) When working liquid appear odor or have floe things appear, says working liquid failure should change of working liquid,

4) because outside the impurities or eyewinker airproof, will lead to rust liquid pollution, when the influence of workpiece appearance or rust resistance drops or working liquid PH suddenly changes took place in the table of working liquid, failure or scrap, need to change the working liquid,

5) this product smell downy, usually conditions, are less likely to develop skin allergy phenomenon, because this product has a certain cleaned clean effect, suggest operation wear rubber gloves and other protective appliances,

6) work-piece must dry after, anti-rust residual moisture content, can nature airing, air, also can drying, drying temperature is unfavorable exceed 60 degrees,

7) This product anti-rust, unfavorable touch or contact with pollutants, prevent rust resistance descend!


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